Tissue graft anchor assembly and instrumentation for use therewith

ABSTRACT

The present disclosure relates to a soft tissue graft anchor. The anchor includes a plurality of prongs, each prong including a distal end and a proximal end, wherein the prongs are coupled at their distal ends to form an inner cavity having an opening, at least one of the prongs including a fin, the fin extending perpendicular to a longitudinal axis of the prong and including a pointed end. A tissue graft anchor assembly, a method for tissue repair, and instrumentation for use therewith are also disclosed.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Patent Application No. 61/224,123, filed Jul. 9, 2009; U.S. Patent Application No. 61/225,240, filed Jul. 14, 2009; U.S. Patent Application No. 61/312,506, filed Mar. 10, 2010; U.S. Patent Application No. 61/315,521, filed Mar. 19, 2010; and U.S. Patent Application No. 61/332,998, filed May 10, 2010, the disclosures of which are incorporated by reference in their entireties.

BACKGROUND

1. Field of Technology

The present disclosure relates to the fixation of soft tissue to bone.

2. Related Art

In many aspects of orthopedic surgery it is necessary to fix a soft tissue to bone. In one example, a ligament, such as an anterior cruciate ligament (ACL), that has ruptured and is non-repairable, may be replaced by a soft tissue graft. The tissue graft can be harvested from various sites including, without limitation, the patellar tendon, quadriceps tendon, semitendonosis tendon, gracilis tendon, or a combination thereof. Alternatively, the graft may be formed from synthetic materials or from a combination of synthetic and natural materials.

The replacement tissue graft is implanted by securing one end of the tissue graft through a passage formed in the femur, and the other end of the graft through a passage formed in the tibia. Generally, an anchor (e.g., an interference screw or a post) is used to affix each end of the tissue graft to the bone.

In another example, a soft tissue may be anchored to passages in the femur and patella to reconstruct the medial patellofemoral ligament. Other examples of ligament reconstructions include, but are not limited to, elbow and ankle ligament reconstructions. Tendons not part of a ligament reconstruction may also be anchored into bone passages. An example is fixation of the proximal biceps tendon to the proximal humerus.

There remains a need for a soft tissue anchor and instrumentation for use with the anchor which is simple, easy to install, and inexpensive to manufacture, while providing secure, trouble-free anchoring of a soft tissue graft.

SUMMARY

In an aspect, the present disclosure relates to a soft tissue graft anchor. The anchor includes a plurality of prongs, each prong including a distal end and a proximal end, wherein the prongs are coupled at their distal ends to form an inner cavity having an opening, at least one of the prongs including a fin, the fin extending perpendicular to a longitudinal axis of the prong and including a pointed end. In an embodiment, at least one of the prongs includes at least one barb on at least one side surface of the prong. In another embodiment, the anchor includes a through hole, wherein the cavity extends into the through hole. In yet another embodiment, at least one of the prongs includes at least one groove.

In another aspect, the present disclosure relates to tissue graft anchor assembly. The anchor assembly includes a tissue graft anchor including a plurality of prongs, each prong including a distal end and a proximal end, wherein the prongs are coupled at their distal ends to form an inner cavity having an opening, at least one of the prongs including a fin, the fin extending perpendicular to a longitudinal axis of the prong and including a pointed end; and a fixation member configured to be disposed within the cavity.

In yet another aspect, the present disclosure relates to a method of tissue repair. The method includes creating a tunnel in bone; inserting a soft tissue graft within the tunnel; inserting a tissue graft anchor within the tunnel, the tissue graft anchor comprising a plurality of prongs, each prong including a distal end and a proximal end, wherein the prongs are coupled at their distal ends to form an inner cavity having an opening, at least one of the prongs including a fin, the fin extending perpendicular to a longitudinal axis of the prong and including a pointed end; and inserting a fixation member within the cavity of the tissue graft anchor, whereby inserting the fixation member into the cavity causes the prongs to twist and expand, thereby causing ends of the grafts to engage a wall of the tunnel and fixate the grafts to the bone.

In a further aspect, the present disclosure relates to a tension device. The tension device includes a body including two sides, wherein each side includes one wheel and two guides, wherein the wheel is configured for longitudinal movement relative to the body and the guides are stationary; a shoulder assembly coupled to the body; and a shaft assembly coupled to the shoulder assembly, the shaft assembly comprising a shaft and a handle coupled to the shaft, the handle including a window.

In yet a further aspect, the present disclosure relates to a broach. The broach includes a handle; and a shaft coupled to the handle, the shaft including a member located at an end of the shaft, the member including prongs, grooves located between the prongs, and a fin on at least one of the prongs, the fin extending perpendicular to a longitudinal axis of the of the prong.

In an aspect, the present disclosure relates to a delivery device. The delivery device includes a handle; a shaft coupled to the handle; and a movable member coupled to the shaft, the member including a track, a nipple coupled to the shaft located within the track, wherein the nipple is located in a first area of the track when the movable member is located in a first position and the nipple is located in a second area of the track when the movable member is located in a second position.

In another aspect, the present disclosure relates to a kit. The kit includes a tissue graft anchor including a plurality of prongs, each prong including a distal end and a proximal end, wherein the prongs are coupled at their distal ends to form an inner cavity having an opening, at least one of the prongs including a fin, the fin extending perpendicular to a longitudinal axis of the prong and including a pointed end; and a fixation member configured to be disposed within the cavity.

Further areas of applicability of the present disclosure will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the disclosure, are intended for purposes of illustration only and are not intended to limit the scope of the disclosure.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated in and form a part of the specification, illustrate the embodiments of the present disclosure and together with the written description serve to explain the principles, characteristics, and features of the disclosure. In the drawings:

FIGS. 1 and 2 show side elevation views of the tissue graft anchor of the present disclosure.

FIG. 3 shows an isometric view of the tissue graft anchor of the present disclosure.

FIG. 4 shows an isometric view of the tissue graft anchor of the present disclosure.

FIG. 5 shows a side elevation view of the tissue anchor assembly of the present disclosure.

FIG. 6 shows the tissue graft anchor assembly of the present disclosure after insertion of the assembly into a bone tunnel.

FIG. 7 shows an isometric view of an alternative embodiment of the tissue graft anchor of the present disclosure.

FIGS. 8-11 show the tension device of the present disclosure and its components.

FIG. 12 shows an isometric view of the broach of the present disclosure.

FIGS. 13-15 show the delivery device of the present disclosure.

FIGS. 16-19 show soft tissue reconstruction surgery via use of the tissue graft anchors of the present disclosure.

FIG. 20 shows an isometric view of another alternative embodiment of the tissue graft anchor of the present disclosure.

DETAILED DESCRIPTION OF THE EMBODIMENTS

The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the disclosure, its application, or uses.

FIGS. 1-4 show the soft tissue graft anchor 10 of the present disclosure. The anchor 10 includes prongs 10 a, wherein each prong 10 a has a distal end 10 b and a proximal end 10 c. The prongs 10 a are coupled at their distal ends 10 b to form an inner cavity 10 d having an opening 10 e and at least one prong 10 a includes at least one barb 10 i on at least one side surface 10 j of the prong 10 a. As shown in FIGS. 1-4, the number of prongs 10 a having barbs 10 i and the number of barbs 10 i may vary. It is also within the scope of this disclosure for the prongs 10 a to not have any barbs 10 i. In addition, at least one of the prongs 10 a includes a fin 10 f. The fin 10 f extends perpendicular to a longitudinal axis L of prong 10 a and includes a pointed end 10 g. An anchor 10 having prongs 10 a wherein more than one prong 10 a has a fin 10 f and an anchor 10 without a fin 10 f are also within the scope of this disclosure. For the purposes of the present disclosure, the tissue graft anchor 10 includes a plurality of prongs 10 a, with the word plurality meaning at least two prongs 10 a. Additionally, the anchor 10 includes a through hole 10 k. However, it is within the scope of this disclosure for the anchor 10 to not include a through hole 10 k. As shown in FIGS. 3 and 4, the inner cavity 10 d extends into the through hole 10 k.

FIG. 5 shows the tissue graft anchor assembly 20 of the present disclosure. The assembly 20 includes the tissue graft anchor 10 and a fixation member 11, which is configured to be disposed within the cavity 10 d of the anchor 10. The fixation member 11 includes a distal end 11 a, a proximal end 11 b, and an outer surface 11 c including threads 11 d. The proximal end 11 b includes a hole (not shown) that is configured for engagement with a delivery device (not shown) during surgery, as will be further described below. The hole may extend a partial length or a full length of the member 11. At least one of the prongs 10 a also includes an inner surface 10 h having at least one groove 10L that is configured for engagement with the threads 11 d of the fixation member 11 upon insertion of the fixation member 11 into the inner cavity 10 d, as will be further described below. As shown in FIGS. 1-4, the number of prongs 10 a having grooves 10L and the number of grooves 10L may vary. For the purposes of this disclosure, the grooves 10L are located at the proximal ends 10 c of the prongs 10 a and extend a partial length of the prongs 10 a, but may be located any where along the inner surface 10 h, including along the entire inner surface 10 h of the prongs 10 a. It is also within the scope of this disclosure for the prongs 10 a to not have any grooves 10L. Also, the inner surfaces 10 h of proximal ends 10 c of the prongs 10 a are tapered along partial lengths of the inner surfaces 10 h.

As mentioned above, during ligament reconstruction surgery, tunnels are created in the femur and tibia and the replacement tissue graft is implanted by securing one end of the tissue graft in the tunnel formed within the femur and the other end of the graft in the tunnel formed within the tibia. One or more replacement tissue grafts may be used. FIG. 6 illustrates use of the assembly 20 to secure the ends 31,41 of the replacement grafts 30,40 within the tibial tunnel 50. Once the ends 31,41 are passed through the tunnel 50, the tissue anchor 10 is inserted into the tunnel 50 such that the ends 31,41 are located between the prongs 10 a. The anchor 10 is seated within the tunnel 50 such that the prong 10 a with the fin 10 f is not completely inserted into the tunnel 50. Rather, as shown in FIG. 6, the fin 10 f engages a portion of the tibia (outer surface of the tibia) outside of the tunnel and acts as a depth stop to substantially reduce over insertion of the anchor 10 into the tunnel 50. In addition to acting as a depth stop, the fin 10 f engages the bone and allows for cortical fixation of the anchor 10.

The fixation member 11 is then inserted within the cavity 10 d of the anchor 10 in a rotary manner. As mentioned above, the grooves 10 i are configured for engagement with the threads 11 d of the fixation member 11 to facilitate insertion of the fixation member 11 into the inner cavity 10 d. In addition, the tapered inner surfaces 10 h at the proximal ends 10 c of the prongs 10 a cooperate with the tapered distal portion 11 a of the fixation member 11 to allow for easier insertion of the fixation member 11. During insertion of the fixation member 11 into the cavity 10 d, the prongs 10 a are caused to twist and expand, as shown in FIG. 6, thereby forcing the ends 31,41 of the grafts 30,40 against a wall 51 of the bone tunnel 50 and fixating the grafts 30,40 to the tibia. Additionally, upon insertion of the anchor 10 into the bone tunnel 50, the barbs 10 i engage the ends 31,41 of the grafts 30,40 and apply compression to the ends 31,41 when the fixation member 11 is inserted into the inner cavity 10 d so as to further fixate the grafts 30,40 to the tibia.

For the purposes of this disclosure, the fixation member 11 is not shown in FIG. 6. However, the illustration in FIG. 6 and the following corresponding description describes insertion of the fixation member 11 into the inner cavity 10 d and subsequent fixation of the grafts 30,40 to bone as if the member 11 was shown in FIG. 6. The anchor 10 is made from a non-metal material, including, but not limited to a polymer material. However, it may be made from a metal material. Also, the anchor 10 is made via an injection molding process, but may be made via another process known to one of skill in the art. The fixation member 11 is made from a non-metal material, including, but not limited to a polymer material and is made via an injection molding process. However, other materials and processes known to one of skill in the art are also possible.

For the purposes of this disclosure, the assembly 20 is used to fixate soft tissue within the tibial tunnel. However, the assembly 20 may be used to fixate soft tissue within the femoral tunnel or to bone in other parts of the body, such as described above in other types of ligament reconstructions and procedures. In addition, the assembly may be used to fixate soft tissue to bone in other areas of the body. The method described above may further include locating a guide wire within the femoral and tibial tunnels either before or after the tunnels are drilled for guiding the drill and/or guiding placement of the anchor 10 and/or the fixation member 11 within the tunnel.

FIG. 7 shows an alternative embodiment of the tissue graft anchor 60 of the present disclosure. Anchor 60 is similar to anchor 10. However, anchor 60 differs from anchor 10 such that the distal ends 60 b of the prongs 60 a are substantially rounded, rather than tapered; the barbs 60 i are wider and straight compared to barbs 10 i, and only two of the prongs 60 a have grooves 60L, rather than four, as in anchor 10.

FIGS. 8-15 show instrumentation for use with anchors 10,60 during ligament reconstruction surgery. FIGS. 8-11 show a tension device 70 for applying tension to a soft tissue graft prior to fixating the soft tissue graft to bone via use of one of anchors 10,60. The device 70 includes a body 71 having suture wheels 71 a and guides 71 b. For the purposes of this disclosure, each side of the body 71 includes one wheel 71 a and two guides 71 b. However, the number of wheels 71 a and guides 71 b may vary. The guides 71 b are stationary, but the wheels 71 a are capable of being rotated and moved longitudinally relative to the body 71. Each wheel 71 a has a central opening 71 a′ through which is disposed a bearing pin 72. A first end 72 a of each bearing pin 72 is coupled to a movable insert 73, which is housed within a slot 74.

Springs 74 a are also located within slots 74 to allow for longitudinal movement of the inserts 73, and thus the wheels 71 a, when tension is applied via use of the tension device 70, as will be further described later. The wheels 71 a are located on second ends 72 b of the bearing pins 72 such that first snap rings 75 are located between the wheels 71 a and the second ends 72 b of the bearing pins 72. The snap rings 75 may be coupled to outer surfaces 72 c of the bearing pins 72 or inner surfaces 71 a″ of the wheel openings 71 a′.

The device 70 also includes a central opening 71 c to which a shoulder assembly 76 is coupled. The assembly 76 includes a shoulder 76 a disposed within the opening 71 c and a bearing 76 b coupled to the shoulder 76 a. The shoulder 76 a has a central opening 76 a′, in which the bearing 76 b is disposed, and the bearing 76 b has a central opening 76 b′. A shaft assembly 77 is coupled to the shoulder assembly 76. The shaft assembly 77 includes a shaft 77 a and a handle 77 b coupled to the shaft 77 a. The shaft 77 a includes a first end 77 a′ and a second end 77 a″. The first end 77 a′ is coupled to the shoulder assembly 76 such that the first end 77 a′ is disposed within the bearing central opening 76 b′. The second end 77 a″ of the shaft 77 a includes a flange 77 a″′, the purposes of which will be described later.

Located on the shaft 77 a is a cannulated handle 77 b. Also disposed on the shaft 77 a is a spring 78 located between an end 77 b′ of the handle 77 b and the flange 77 a″′. The handle 77 b includes pull members 77 c, grooves 77 d, a first window 77 e on a first side 77 f of the handle 77 b, and a second window (not shown) on a second side 77 g of the handle 77 b. Sets of reference numbers 77 h are located next to each window and a hash mark 77 i corresponds with each reference number. The reference numbers 77 h refer to the amount of tension applied by the user in Newtons (first side) or pounds (second side). During reconstruction surgery, force is applied to the handle 77 b by pulling the handle 77 b toward the user until a hash mark 77 j, located on the second end 77 a″ and visible through the window 77 e, is in line with a hash mark 771 that represents the amount of tension required by the user, as shown in FIG. 11 and as will be further described below. During this time, when the user is pulling on the handle 77 b, the spring 78 is in a compressed state.

For the purposes of this disclosure, the shoulder 76 a is press-fit into the opening 71 c, the bearing 76 b is press-fit into the opening 76 a′ of the shoulder 76 a, the shaft 77 a is press-fit and welded into the opening 76 b′ of the bearing 76 b, and the first end 72 a of the bearing pin 72 is press-fit into the insert 73. However, other method of coupling may also be used.

FIG. 12 shows a cannulated broach 80 for use during reconstruction surgery. The broach 80 is used to divide the ends of the tissue grafts and create a seat for the anchor 10,60, as will be further described below. The broach 80 includes a handle 81 and a shaft 82 coupled to the handle 81. The handle 81 includes a removal tab 81 a extending perpendicular to a longitudinal axis L of the handle 81. The shaft 82 includes a member 84 located at an end 83 of the shaft 82. The member 84 is similar to the anchors 10,60 in that the member 84 has prongs 84 a and grooves 84 b located between the prongs 84 a. Similarly, at least one of the prongs 84 a includes a fin 85 extending perpendicular to a longitudinal axis L′ of the prong 84 a.

FIGS. 13-15 show a cannulated delivery device 90 for use in delivering the anchors 10,60. The device 90 includes a handle 91, a shaft 92 coupled to the handle 91, and a movable member 93 coupled to the shaft 92. Also coupled to the shaft 92 and located between the movable member 93 and the shaft 92 are a fixed spring stop 94 and a spring 95. The shaft 92 includes a proximal end 92 a and a distal end 92 b. The distal end 92 b includes a plurality of longitudinal grooves 92 c that extend a partial length of the shaft 92. The movable member 93 includes a track 93 a through which a nipple 92 d, coupled to the shaft 92, rides in. In a first position, the nipple 92 d is located, in a first area 93 a′ of the track 93 a, as shown in FIG. 13, and in a second, retracted position the nipple 92 d is located in a second area 93 a″ of the track 93 a. The movable member 93 also includes a distal portion 93 b and a proximal portion 93 c. The distal portion 93 b includes a fin 93 d and an opening 93 e. When the anchor 10,60 is located on the distal end 92 b of the shaft 92, fin 10 f,60 f is disposed within the opening 93 e and aligned with fin 93 d. In the first and second positions, as described above, the spring 95 is in a relaxed position and a compressed position, respectively. When the movable member is in the second position, the spring 95 is compressed between the proximal portion 93 c and the spring stop 94.

As shown in FIG. 16, once the replacement tissue grafts 101,102 are secured in the femur (not shown) and the ends 101 a-b,102 a-b of the grafts 101,102 are located in the tibial tunnel 301, suture 401-404 coupled to the ends 101 a-b, 102 a-b are formed into two loops 405,406. For the purposes of this disclosure, two grafts 101,102 are used. However, the use of more or less than two grafts is also within the scope of this disclosure. Each graft 101,102 has two ends 101 a-b,102 a-b and a suture 401-404 extends from each end 101 a-b,102 a-b, such that two suture ends 401,403 are tied together to form a first loop 405 and the other two suture ends 402,404 are tied together to form a second loop 406. Subsequently, the first loop 405 is placed around a wheel 71 a and two suture guides 71 b on one side of the tension device 70 and the second loop 406 is placed around a wheel 71 a and two suture guides 71 b on the other side of the tension device 70. The handle 77 b is then pulled towards the user until the proper amount of tension is shown in the window 77 e, as shown in FIG. 16A.

A guide wire (500, FIG. 19) is then placed in the tunnel 301. As shown in FIG. 17, the shaft 82 of the broach 80 is then placed over the guide wire 500, through the tension device 70, via the cannulated handle 77 b and shaft 77 a, and the end 83 is placed within the tibial tunnel 301 such that the prongs 84 a are inserted between the ends 101 a-b,102 a-b of the soft tissue grafts 101,102 to divide the grafts 101,102, as shown in FIG. 17A. As the prongs 84 a extend between the grafts 101,102, they also extend into the wall of the tibial tunnel 301 to create a seat for the prongs 10 a,60 a of the anchor 10,60 when the anchor 10,60 is inserted into the tunnel 301. The fin 85 of the broach 80 engages a portion of the tibia 300 outside of the tunnel 301 and acts as a depth stop to substantially reduce over insertion of the end 83 of the broach 80 into the tunnel 301, as also shown in FIG. 17A.

The anchor 10,60 is then loaded on the distal end 92 b of the delivery device 90, while the delivery device is in the first position, as described above, by placing the distal end 92 b of the delivery device 90 into the cavity 10 d,60 d of the anchor 10,60 such that the prongs 10 a,60 a engage the grooves 92 c and the fin 10 f,60 f of the anchor 10,60 aligns with the fin 93 d of the movable member 93 and is secured in the opening 93 e. The shaft 92 of the delivery device 90 is inserted over the guide wire 500, through the tension device 70, via the cannulated handle 77 b and shaft 77 a, and the distal end 92 b, and therefore the anchor 10,60, is placed into the tunnel 301 until the fin 10 f,60 f engages a portion of the tunnel 301, as described above and shown in FIGS. 18 and 18A. The delivery device 90 is then removed and the movable member 93 is retracted to place the movable member 93 in the second position, as described above. The fixation member 600 is then loaded onto the distal end 92 b of the delivery device 90 and the device 90 is inserted through the tension device 70 and into the cavity 10 d,60 d of the anchor 10,60. The member 600 is inserted into the cavity 10 d,60 d as described and shown above in FIG. 6 and as also shown in FIGS. 19 and 19A. After the delivery device 90 is removed from the tunnel 301, the suture loops 405,406 are removed from the tension device 70 and the ends 101 a-b,102 a-b of the grafts 101,102 are cut.

FIG. 20 shows another alternative embodiment of the anchor 700. Anchor 700 is similar to anchor 10. However, anchor 700 differs from anchor 10 such that the distal ends 700 b of the prongs 700 a are extended, rather than tapered, and spaces 700 m exist between the extended portions. During use of the anchor 700 in surgery, one or more grafts may be extended over the anchor 700 such that the grafts are located within the grooves 700 m and the ends of the grafts are located between the prongs 700 a.

For the purposes of this disclosure, a guide wire is used during surgery. The guide wire is inserted into the tunnel and the instruments are inserted over the guide wire. However, it is possible for the guide wire to be inserted into the tunnel in other manners. It is also within the scope of this disclosure for the guide wire to not be used. In this instance, the anchor, fixation member, and instrumentation may be non-cannulated. Furthermore, it is within the scope of this disclosure for a tension device to not be used during surgery.

Additionally, it is within the scope of this disclosure for the anchors to have a varying number of prongs. Also, for the purposes of this disclosure the prongs are symmetric. However, the prongs may be asymmetric.

As various modifications could be made to the exemplary embodiments, as described above with reference to the corresponding illustrations, without departing from the scope of the disclosure, it is intended that all matter contained in the foregoing description and shown in the accompanying drawings shall be interpreted as illustrative rather than limiting. Thus, the breadth and scope of the present disclosure should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims appended hereto and their equivalents. 

What is claimed is:
 1. A broach comprising: a handle; and a shaft coupled to the handle, the shaft including a member located at an end of the shaft, the member including prongs, grooves located between the prongs, and a fin on at least one of the prongs, the fin extending perpendicular to a longitudinal axis of the of the prong. 